Industrial Electronics Manufacturer
Other Case studies
Recreational Vehicle Manufacturer
The (6) bends and (8) holes required a manufacturing process that produced no variance to achieve successful placement on the recreational vehicle.
Find a supplier that could provide an efficient and cost-saving process to produce the part with 100% accuracy while meeting output demands in a timely manner.
Fuel Filler Cup
Production costs were increasing because a splash guard and (6) drainage slots were added to the part’s design to meet safety requirements. The part’s length changed with these newly added features and made the existing die unusable.
Lower production costs for the fuel filler by utilizing a more efficient production process. Ensure the new features maintain the overall functionality of the fuel filler cup.
Outdoor Power Equipment Manufacturer
Manufacturer of Rotary Lawn Mower Blade Sharpeners and Balancers for the Outdoor Power Equipment Industry
A recommendation from their previous supplier brought Outdoor Power Equipment Manufacturer’s leaders, Gerd & Erik Bauer, to Ultra’s front doors to continue production of their lawn mower blade sharpener.
Proving Designs with Prototyping
This Manufacturer was encountering increasing costs and difficulty in maintaining accuracy with a two-piece welded aluminum assembly frame with inserted hardware. The company tasked Ultra to develop an inexpensive one-piece design that improved part accuracy and eliminated assembly.
Honda Power Equipment
Tabs on a lock washer were not forming correctly, causing continuous frustration and part assembly delays. The tabs needed to be redesigned to deliver the correct force and maintain the washer’s locking feature.