Other Case studies
Preventative Tool and Die Maintenance Case Study
This was leading to a decline in the precision and quality of work being performed. Concern was growing that this inconsistent service would negatively impact the quality of their products.
The customer’s plan of action was to establish a tool & die shop that could successfully handle the quantity and diversity of their dies for regular preventative maintenance and unexpected service issues.
Ultra was able to deliver a customized service plan to fit the needs of the customer.
Tool and Die Design Assistance Case Study
Tool and Die Design Assistance Case Study This customer needed a different design intent for the filter cutting component of a die utilized in an existing assembly machine. The current design was causing cutting and maintenance issues; leading to a decrease in the quality and consistency of their final product. Our design team reengineered this […]
Custom Component Metal Fabrication Case Study
Custom Component Metal Fabrication Case Study This customized, low-volume project successfully merged the technology of our fiber laser cutter with the hands-on work of the cut-off saw. Ultra manufactured six different components for the customer with specific measurements and established for each. The component pieces consisted of either a base plate or a tube. The […]
Outdoor Power Equipment Metal Fabrication Case Study
The most critical feature in laser cutting the disks was the slots. Their placement needed to be exact along with a tight tolerance to ensure correct alignment with the blade’s tabs. Our quality system establishes the programming of the laser is correct with a set-up check; and then in-process checks…
High Volume Metal Stamping Case Study
This customer’s production needs are 600,000 – 700,00 pieces per year for FIVE different parts. These parts have a uniform shape with slight variations in each design. Parts A and B shown here are almost identical except for the design and dimensions of their bottom lips. The previous supplier was utilizing secondary machining to crimp […]