Case Study: Customizing Parts with Metal Fabrication
This customized, low-volume project successfully merged the technology of our fiber laser cutter with the hands-on work of the cut-off saw.
Ultra manufactured six different components for the customer with specific measurements and established for each. The component pieces consisted of either a base plate or a tube.
- The three different base plates were cut with a specific design dependent on their final position on the finished product.
- The three tubes were cut at different lengths for correct alignment on the finished product as well.
Ultra has provided the customer with interchangeable components to arrange as different parts for use on the final product. This is less costly when design changes occur and increases flexibility as well.
Welding the base and tube together was critical to ensure the functionality and fit were attained as designed. A customized fixture was designed and built to better stabilize the components during the welding process, resulting in greater precision and higher-quality welds.
Other Case studies
Forming a Metal Part With the 800-Ton Press
This ramp is manufactured on a progressive die that includes only ONE forming station to complete that stage of production. A detailed finishing process includes deburring and polishing.
Read more →Comprehensive Die Maintenance Services
This was leading to a decline in the precision and quality of work being performed. Concern was growing that this inconsistent service would negatively impact the quality of their products.
The customer’s plan of action was to establish a tool & die shop that could successfully handle the quantity and diversity of their dies for regular preventative maintenance and unexpected service issues.
Ultra was able to deliver a customized service plan to fit the needs of the customer.
Providing Innovative Tooling Dies
This project focused on improving the performance and quality of the cutting operation located in this production tooling. This also included an effort to increase accessibility of this cutting component.
Read more →Robotic Welding a Stamped Metal Part
Improvements were needed to the welding process to maintain a high-quality and functional metal part. And a more efficient method needed to be implemented to reach acceptable cost levels.
Read more →Prototyping to Production
A successful transition from a two-piece welded assembly to one-piece aluminum frame with 21 hardware insertions required the manufacturing expertise of our Die Designers and Toolmakers.
Read more →