Other Case studies
Forming a Metal Part With the 800-Ton Press
This ramp is manufactured on a progressive die that includes only ONE forming station to complete that stage of production. A detailed finishing process includes deburring and polishing.
Comprehensive Die Maintenance Services
This was leading to a decline in the precision and quality of work being performed. Concern was growing that this inconsistent service would negatively impact the quality of their products.
The customer’s plan of action was to establish a tool & die shop that could successfully handle the quantity and diversity of their dies for regular preventative maintenance and unexpected service issues.
Ultra was able to deliver a customized service plan to fit the needs of the customer.
Providing Innovative Tooling Dies
This project focused on improving the performance and quality of the cutting operation located in this production tooling. This also included an effort to increase accessibility of this cutting component.
Robotic Welding a Stamped Metal Part
Improvements were needed to the welding process to maintain a high-quality and functional metal part. And a more efficient method needed to be implemented to reach acceptable cost levels.
Prototyping to Production
A successful transition from a two-piece welded assembly to one-piece aluminum frame with 21 hardware insertions required the manufacturing expertise of our Die Designers and Toolmakers.