Case Study: Providing Innovative Tooling Dies
This customer needed a different design intent for the filter cutting component of a die utilized in an existing assembly machine. The current design was causing cutting and maintenance issues; leading to a decrease in the quality and consistency of their final product.
Our design team reengineered this die and the cutting component with a focus on improving the cutting action and the component’s accessibility for maintenance and changeout.
The new design went from being a multiple-piece component to a single-piece component. It was critical during the redesign to ensure the quality and precision of the filter cutting operation wasn’t sacrificed. This involved evaluating each piece’s role in the performance of the component to verify the degree it could or couldn’t be modified as well as its physical location. And with this new design, changeout and maintenance would be easier and quicker with a more compact shape. The customer could now just remove the component via two bolts versus pulling out many different pieces. This also helped make realignment easier and more precise for a quick return to the equipment operating as scheduled.
Customer’s Assembly Machine Die
Other Case studies
Forming a Metal Part With the 800-Ton Press
This ramp is manufactured on a progressive die that includes only ONE forming station to complete that stage of production. A detailed finishing process includes deburring and polishing.
Read more →Comprehensive Die Maintenance Services
This was leading to a decline in the precision and quality of work being performed. Concern was growing that this inconsistent service would negatively impact the quality of their products.
The customer’s plan of action was to establish a tool & die shop that could successfully handle the quantity and diversity of their dies for regular preventative maintenance and unexpected service issues.
Ultra was able to deliver a customized service plan to fit the needs of the customer.
Providing Innovative Tooling Dies
This project focused on improving the performance and quality of the cutting operation located in this production tooling. This also included an effort to increase accessibility of this cutting component.
Read more →Achieving Manufacturing Cosmetic Standards
This stainless steel part is metal stamped in our 800-ton press using a 144-inch progressive stamping die that successfully removes sharp edges and cleans the surface areas.
Read more →Prototyping to Production
A successful transition from a two-piece welded assembly to one-piece aluminum frame with 21 hardware insertions required the manufacturing expertise of our Die Designers and Toolmakers.
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