Other Case studies
Fitness Industry Metal Stamping Case Study
Our 800-ton stamping press combined with our secondary, high-quality services proved Ultra could completely handle the ramp’s production all at ONE facility.
The ramp is manufactured on a progressive die that includes only ONE forming station to complete that stage of production.
Preventative Tool and Die Maintenance Case Study
This was leading to a decline in the precision and quality of work being performed. Concern was growing that this inconsistent service would negatively impact the quality of their products.
The customer’s plan of action was to establish a tool & die shop that could successfully handle the quantity and diversity of their dies for regular preventative maintenance and unexpected service issues.
Ultra was able to deliver a customized service plan to fit the needs of the customer.
Tool and Die Design Assistance Case Study
Tool and Die Design Assistance Case Study This customer needed a different design intent for the filter cutting component of a die utilized in an existing assembly machine. The current design was causing cutting and maintenance issues; leading to a decrease in the quality and consistency of their final product. Our design team reengineered this […]
Delivering Production and Cosmetic Standards Case Study
The sheer size to stamp this part was causing production issues at the customer’s own manufacturing facility.
An unacceptable amount of resources were allocated to produce this side table at the required quantities.
Serious concerns that an outside supplier would be unable to meet their strict cosmetic standards was…
Prototyping Establishes Manufacturing Success
This Manufacturer was encountering increasing costs and difficulty in maintaining accuracy with a two-piece welded aluminum assembly frame with inserted hardware. The company tasked Ultra to develop an inexpensive one-piece design that improved part accuracy and eliminated assembly.