Sheet Metal Stamping Services

We’re a state-of-the-art precision sheet metal stamping and forming company dedicated to efficient, dependable and cost-effective processes that fulfill every metal part or component need.

Our Product Development Success Model fosters ongoing process improvement and product innovation on every customers’ project.   Customers are kept up-to-date on the quality and progress of their project throughout every step of its development, just like in our work with Harley Davidson.

Trusted custom sheet metal fabrication in Wisconsin

Our state-of-the-art 800-ton Minster stamping machine.

Metals We Stamp

aluminum-sheet

Aluminum

brass-sheet

Brass

copper-sheet

Copper

steel-sheet

Steel

stainless-steel-sheet

Stainless Steel

Metal Stamping Techniques

  • Bending
  • Blanking
  • Deep Drawing
  • Coining
  • Curling
  • Heming
  • Ironing
  • Piercing
  • Cutting

 

final product of multiple stamping processes.

A complex component (part of a gas tank) that called for multiple stamping processes.

Stamping Service Capabilities

  • State-of-the-art press control system with sensor automation reduces tool downtime and eliminates defects. Seamless transition from low to high volume production when needed.
  • Clean, professional, & well-organized plant that follows 5S lean initiatives. Rapid turnaround for prototypes and production.
  • 12 precision metal stamping machines, punch presses ranging from 45 to 800 ton capacity.
  • The capacity to handle volumes that range from 10,000 into the millions.
  • Equipment available for progressive dies as well as secondary tooling.
  • Quality programs in place to measure and improve die set-up and down time.
  • Full service in-house tool maintenance.
  • Project management.
  • The ability to produce prototypes and conduct R&D testing.
  • Extensive range of value-added operations that are customizable to part and customer needs.

EQUIPMENT & CAPABILITIES


STAMP/AUTOMATIC FEED
Ton Bed Max SPM Stroke Type Max Thickness Max Width
MINSTER E2-800 800 72″x 168″ 40 16″ SSDC .312″ 50″
MINSTER E2-400 400 54″ x 120″ 60 14″ SSDC .375″ 30″
MINSTER FX2-300 330 48″ x 96″ 51 11.81″ SSDC .250″ 30″
MINSTER E2-300 300 48″ x 36″ 60 10″ SSDC .330″ 26″
MINSTER E2-200 200 42″ x 60″ 60 6″ SSDC .209″ 12″
MINSTER PH2-160 160 33″ x 63″ 150 4″ SSDC .250″ 12″
MINSTER P2-100 100 31″ x 39″ 150 3″ SSDC .250″ 14″
MINSTER P2-100 100 31″ x 39″ 150 4″ SSDC .187″ 14″
MINSTER P2-45 45 38″ x 25″ 400 2.5″ SSDC .125″ 11″

 

STAMP/MANUAL FEED
Ton Bed Stroke Type
Aida NC2-250 275 36″ x 106″ 11″ Gap
Aida NC2-16 176 23″ x 81″ 5″ Gap
Stamptec OCP-110 110 45″ x 27″ 7″ Gap
Greenard-40 40 15″ x 16″ 8″ Gap

Flexible Contract Stamping

Low cost fabrication services

The experience and in-depth knowledge our contract project managers and machine operators possess makes us a leader in sheet metal stamping in the state of Wisconsin.  This experience allows us to be flexible with our time, processes, and resources in order to meet our customers’ needs. It also lets us be innovative in our approach to specific contract stamping solutions. (See our fabrication services for low volume options.) Whether your project calls for hemmed, ironed, pierced or deep drawn stampings — or a combination — we can handle it.

Cost-Saving, Sensor-Controlled Tooling

Ultra Tool has made significant investments into advanced sensor technology that protects the tooling on our stamping and forming machines, significantly increasing their efficiency. Our sensor program has also given us the ability to weld, tap holes, assemble parts and make measurements right in the stamping die — in real time — which reduces the need for costly secondary operations. Protection sensors are routinely implemented in every die we build; effectively reducing crashes and protecting your investment. Our dedication to our sensor program has resulted in award-winning stamping die designs and innovative manufacturing technologies.

Integrated Precision Metal Stampings

integrated stainless steel stamping solutionsIn addition to providing quality sheet metal stampings Ultra Tool offers services for any stage of a product’s development lifecycle; including prototyping, numerous assembly capabilities and warehousing solutions.