Sheet Metal Stamping Services


We’re a state-of-the-art precision sheet metal stamping and forming company dedicated to efficient, dependable and cost-effective processes that fulfill every metal part or component need.

Thanks to our Product Development Success Model (a unique manufacturing approach emphasizing open lines of communication), our work revolves around forming customer relationships that work. As such, customers are kept up-to-date on the quality and progress of their sheet metal stamping or forming project throughout every step of its development, just like in our work with Harley Davidson.

Trusted custom sheet metal fabrication in Wisconsin

Our state-of-the-art 800-ton Minster stamping machine.

 

Metal Stamping Techniques Metals We Stamp
Bending
Blanking
Deep Drawing
Coining
Curling
Heming
Ironing
Piercing
Cutting
Steel
Stainless Steel
Aluminum
Copper
Brass
final product of multiple stamping processes.

A complex component (part of a gas tank) that called for multiple stamping processes.

Stamping Services
  • State-of-the-art press control system (sensor automation) to reduce tool downtime and eliminate defects.Seamless transition from low- to high-volume production if needed
  • Clean, professional, well-organized plant that follows 5S lean initiatives.Rapid turnaround prototypes and production
  • 12 precision metal stamping machines, punch presses ranging from 45 to 800 ton capacity.
  • The capacity to handle volumes that range from 10,000 into the millions.
  • Equipment needed for progressive dies as well as secondary tooling.
  • Programs in place to measure and improve die set-up and down time, with a focus on set-up time reduction.
  • Full service in-house tool maintenance.
  • Project management, so parts are produced efficiently, with an eye to quality.
  • The ability to produce prototypes and conduct R&D testing.
  • Extensive range of value-added operations that are customizable to part and customer needs.

EQUIPMENT & CAPABILITIES


STAMP/AUTOMATIC FEED
Ton Bed Max SPM Stroke Type Max Thickness Max Width
MINSTER E2-800 800 168″ x 72″ 40 16″ SSDC .312″ 50″
MINSTER E2-400 400 54″ x 120″ 60 14″ SSDC .375″ 30″
MINSTER E2-300 300 48″ x 36″ 60 10″ SSDC .330″ 26″
MINSTER E2-200 200 42″ x 60″ 60 6″ SSDC .209″ 12″
MINSTER PH2-160 160 33″ x 63″ 150 4″ SSDC .250″ 12″
MINSTER P2-100 100 31″ x 39″ 150 3″ SSDC .250″ 14″
MINSTER P2-100 100 31″ x 39″ 150 4″ SSDC .187″ 14″
MINSTER P2-45 45 38″ x 25″ 400 2.5″ SSDC .125″ 11″

 

STAMP/MANUAL FEED
Ton Bed Stroke Type
Aida NC2-250 275 36″ x 106″ 11″ Gap
Aida NC2-16 176 23″ x 81″ 5″ Gap
Stamptec OCP-110 110 45″ x 27″ 7″ Gap
Greenard-40 40 15″ x 16″ 8″ Gap

Flexible Contract Stamping

Low cost fabrication services

As one of the leading sheet metal stamping companies in Wisconsin, our contract project managers and metal forming machine operators have years of experience developing aluminum, copper, brass, steel, and stainless steel stamping solutions. This experience allows us to be flexible with our time, processes and resources in order to meet our customer’s needs. It also lets us be innovative in our approach to specific contract stamping solutions. (See our custom sheet metal fabrication services for low volume options.) Whether your project calls for hemmed, ironed, pierced or deep drawn stampings — or a combination thereof — we can handle it.

Effective Tooling, Efficient Stamping & Forming

Tool and die departement
We’re able to deliver quality stampings on time and at competitive prices because of the precision metal stamping machines, tooling, and processes our skilled people use every day. Ultra Tool starts with quality equipment and applies processes that utilize our knowledge of tooling in order to build, repair, maintain and improve production efficiency. Our in-house tooling department gives us ultimate control over the design and build of our own production tooling. See how HydraForce’s stainless steel stamping project benefited from our tooling department in this case study.

Sensor-Controlled Tooling

Ultra Tool has made significant investments into advanced sensor technology that protects the tooling on our sheet metal stamping and forming machines, significantly increasing their efficiency. Our sensor program has also given us the ability to weld, tap holes, assemble parts and make measurements right in the stamping die — in real time — which reduces the need for costly secondary operations. Protection sensors are routinely implemented in every die we build, effectively reducing crashes and protecting your investment. Our dedication to our sensor program has resulted in award-winning stamping die designs and innovative manufacturing technologies, and drives our reputation among sheet metal forming companies.

Integrated Precision Metal Stampings

integrated stainless steel stamping solutions
In addition to providing quality sheet metal stampings, Ultra Tool offers services for any stage of a product’s development lifecycle, including prototyping, numerous assembly capabilities and warehousing solutions.