Precision Sheet Metal Fabrication Services

Thanks to our unmatched technical know-how and state-of-the-art fiber laser cutting technology, Ultra Tool’s precision sheet metal fabrication services are among the most accurate, flexible, and cost-effective available.

As one of the leading metal fabricators in Wisconsin, we employ experienced toolmakers with capable technical and problem-solving skills. What’s more, our Fabrication Department is supported by a full-service tool room, allowing us to provide a broader array of part types from prototype through to production. Even if your project requires complex 3D parts and a short turnaround, we can handle it.

Trusted precision sheet metal fabrication in Wisconsin

Our Salvagnini L1XE high-performance fiber laser cutting machine.


Sheet Metal Fabrication Techniques Metals We Fabricate
Stainless Steel
A complex stainless steel sheet fabrication example.

Steel sheet fabrication example: a bracket produced on a laser and press brake.

Metal Fabrication Service Capabilities
  • Low volume metal forming production
  • Seamless transition from low- to high-volume production if needed
  • Flexible sheet fabrication production – that is, just what you need, when you need it
  • Rapid prototyping and production
  • R & D prototypes
  • Accurate, repeatable prototypes
  • The ability to cut material thicknesses up to .700” for steel, .250” for stainless, and .196” for aluminum, brass and copper
  • Trained press brake and cutting machine operators
  • High-speed laser cutting machine
  • Advanced fiber laser cutting technology for accuracy, flexibility and value
  • Value-added capabilities including tapping, machining, welding, assemble, plating and painting
  • Support from a full-service tool room
  • High-performance CNC press brake


SALVAGNINI L1XE High-Performance Laser Cutter

Technical Specifications
Positioning tolerance .004″
Worktable 120″ x 60″
Maximum Power 3000 Watts

Cutting Capacity (Thickness)
Steel .700″
Stainless steel .312″
Aluminum .187″
Brass .187″


Technical Specifications
Tons 150 Tons
Bending Length 120″
Stroke 10.4/14″
Throat Depth 16.1″


Low Cost Operations for Low Cost Solutions

Low cost fabrication services

Unlike standard CO2 metal cutting machines, our Salvagnini fiber laser cutting machine has only one mirror and no resonator, reducing maintenance costs. In addition, laser cutting requires less power and no laser gases, lowering operating costs. These advantages allow us to produce precision sheet metal fabrication products at lower prices than if stamped on typical metal cutting machines. Learn more about our technology in this article from the July 2010 issue of The Fabricator magazine.


Custom Metal Fabrication

Programming a new part for the Salvagnnin L1X fiber laser
Our experienced workforce and state-of-the-art technology allow us to provide custom sheet metal fabrication solutions for both prototypes and low volume metal parts in a variety of materials and thicknesses, all while maintaining quality and consistency.

We can cut all metals: copper, brass, aluminum, steel and stainless steel.


Quality-Driven Cutting

quality sheet metal cutting services
Our precision sheet metal fabrication solutions are driven by quality and communication, the key components of our Product Development Success Model. Our laser cutting machine and press brake operators adhere to the same quality management system we use for projects in our Stamping Department and the ISO quality standards we rigorously apply to everything we do. All sheet metal cutting projects are designated a project manager to monitor and communicate project goals and quality documentation both internally and with the customer.


From Prototype to Production

precision laser cutting
Whether simple or complex, we can carry your product from prototype all the way through to production. Company-wide, our metal fabrication experience ranges from small-scale tool making to large scale production stamping, and — thanks to our renowned team of designers, toolmakers and press operators — we can even grow as your needs evolve; from prototype to low-volume production and then into high-volume production, if necessary.accurate and repeatable rapid prototyping

Accurate & Repeatable Prototypes

Thanks to our laser’s consistent beam quality, we’re able to produce repeatable results, from prototype to product