Precision Sheet Metal Fabrication Services

Thanks to our unmatched technical know-how and state-of-the-art fiber laser cutting technology, Ultra Tool’s precision sheet metal fabrication services are among the most accurate, flexible, and cost-effective available.

As one of the leading metal fabricators in Wisconsin, we employ experienced toolmakers with capable technical and problem-solving skills. What’s more, our Fabrication Department is supported by a full-service tool room, allowing us to provide a broader array of part types from prototype through to production. Even if your project requires complex 3D parts and a short turnaround, we can handle it.

Trusted precision sheet metal fabrication in Wisconsin

Our Salvagnini L1XE high-performance fiber laser cutting machine.

Metals We Fabricate

aluminum-sheet

Aluminum

brass-sheet

Brass

copper-sheet

Copper

steel-sheet

Steel

stainless-steel-sheet

Stainless Steel

Sheet Metal Fabrication Techniques

  • Punching
  • Bending
  • Forming
  • Welding
  • Machining
  • Assembly
  • Plating
  • Painting
  • Cutting
  • Insertion

 

A complex stainless steel sheet fabrication example.

Steel sheet fabrication example: a bracket produced on a laser and press brake.

Sheet Metal Fabrication Capabilities

  • Low volume metal forming production
  • Seamless transition from low- to high-volume production if needed
  • Flexible sheet fabrication production – that is, just what you need, when you need it
  • Rapid prototyping and production
  • R & D prototypes
  • Accurate, repeatable prototypes
  • The ability to cut material thicknesses up to .700” for steel, .250” for stainless, and .196” for aluminum, brass and copper
  • Trained press brake and cutting machine operators
  • High-speed laser cutting machine
  • Advanced fiber laser cutting technology for accuracy, flexibility and value
  • Value-added capabilities including tapping, machining, welding, assemble, plating and painting
  • Support from a full-service tool room
  • High-performance CNC machining press brake

State-of-the-Art Equipment


SALVAGNINI L1XE High-Performance Laser Cutter


Technical Specifications
Positioning tolerance .004″
Worktable 120″ x 60″
Maximum Power 3000 Watts


Cutting Capacity (Thickness)
Steel .700″
Stainless steel .312″
Aluminum .187″
Brass .187″


DURMA CNC PRESS BRAKE AD-S Series Model 30135

Technical Specifications
Tons 150 Tons
Bending Length 120″
Stroke 10.4/14″
Throat Depth 16.1″


 

Custom Metal Fabrication

Programming a new part for the Salvagnnin L1X fiber laserOur experienced workforce and state-of-the-art technology allow us to provide custom sheet metal fabrication solutions for both prototypes and low volume metal parts in a variety of materials and thicknesses, all while maintaining quality and consistency.

We can cut all metals: copper, brass, aluminum, steel and stainless steel.

 

Quality-Driven Cutting

quality sheet metal cutting servicesOur precision sheet metal fabrication solutions are driven by quality and communication, the key components of our Product Development Success Model. Our laser cutting machine and press brake operators adhere to the same quality management system we use for projects in our Stamping Department and the ISO quality standards we rigorously apply to everything we do. All sheet metal cutting projects are designated a project manager to monitor and communicate project goals and quality documentation both internally and with the customer.