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400 ton Minster in production of complex drawn part

ULTRA TOOL WILL GET THE JOB DONE RIGHT.

Ultra Tool’s people are toolmakers and we know that quality starts with reliable tooling. From our owner and managers to our designers and master toolmakers, we’re all exposed to the production environment every day, so you can be assured that we have the experience and skill to build high-quality tools.

ISO 9001:2000 Certified

Metal Stamping

The keys to delivering quality stamped parts, on time and at competitive prices, are the equipment, tooling and process that our skilled people use every day. We can produce any type of part you may need, from the simplest to the most complex. Our ability to design and build in-house gives us the ultimate control over production tooling.

In addition, Ultra Tool has made significant investments into advanced sensor technology that protects tooling and increases its efficiency. Our dedication to our sensor program has resulted in award-winning die designs, innovative manufacturing technologies and drives our effort to zero defects.

Our sensor program has also given us the ability to weld, tap holes, assemble parts and make measurements right in the stamping die, in real time, which reduces the need for costly secondary operations. Die protection sensors are being routinely implemented in every die we build reducing die crashes and protecting your investment.

Ultra Tool’s metal stamping services include:

  • A state-of-the-art press control system (or sensor system) to reduce tool downtime and eliminate defects.
  • A clean, professional, well-organized plant that follows 5S lean initiatives.
  • 10 punch presses ranging from 45 to 400 ton capacity.
  • The capacity to handle volumes that range from 10,000 into the millions.
  • The equipment needed for progressive dies as well as secondary tooling.
  • Programs in place to measure and improve die set-up and down time, with a focus on set-up time reduction.
  • Full service in-house tool maintenance.
  • Project management, so parts are produced efficiently, with an eye to quality.
  • The ability to produce prototypes and conduct R&D testing.
  • An extensive range of value-added operations that are customizable to part and customer needs.