Sheet Metal Stamping Services

Ultra’s extensive array of press equipment consistently delivers stamped parts defect free for OEM’s to small manufacturers.  Quality audit programs continuously improve production processes and guarantee parts are to print.

The manufacturing experience of our designers and estimators is the foundation of Ultra’s upfront engineering assistance that removes costs in the design and production phases.  Continuous interaction with our full-service tool room fosters innovation in progressive die design.

 

Trusted custom sheet metal fabrication in Wisconsin

800-ton Minster stamping machine.

Metal Stamping Techniques

  • Bending
  • Blanking
  • Deep Drawing
  • Coining
  • Curling
  • Heming
  • Ironing
  • Piercing
  • Cutting

Stamping Service Capabilities

  • State-of-the-art press control system with sensor automation reduces tool downtime and eliminates defects.
  • Seamless transition from low to high volume production.
  • 13 precision metal stamping machines ranging from 45 to 800 ton capacity can handle volumes from the hundreds to the millions.
  • Full service in-house tool maintenance reduces downtimes and costs.
  • Progressive dies are built in-house.
  • Technical engineering assistance optimizes the functionality of processes and equipment.
  • Quality audit programs implemented by 5S lean initiatives support continuous improvement
  • Project management for each part from design and estimation to production.
  • The ability to produce prototypes and conduct R&D testing.
  • Extensive range of value-added operations that are customizable to part and customer needs.

Cost-Saving, Sensor-Controlled Tooling

Ultra Tool has made significant investments into advanced sensor technology that protects the tooling on our stamping and forming machines, significantly increasing their efficiency. Our sensor program has also given us the ability to weld, tap holes, assemble parts and make measurements right in the stamping die — in real time — which reduces the need for costly secondary operations. Protection sensors are routinely implemented in every die we build; effectively reducing crashes and protecting your investment. Our dedication to our sensor program has resulted in award-winning stamping die designs and innovative manufacturing technologies.

Integrated Precision Metal Stampings

In addition to providing quality sheet metal stampings Ultra Tool offers services for any stage of a product’s development life cycle; including prototyping, assembly capabilities and warehousing solutions.

 

EQUIPMENT & CAPABILITIES


STAMP/AUTOMATIC FEED
Ton Bed Max SPM Stroke Type Max Thickness Max Width
MINSTER E2-800 800 72″x 168″ 40 16″ SSDC .312″ 50″
MINSTER E2-400 400 54″ x 120″ 60 14″ SSDC .375″ 30″
MINSTER FX2-300 330 48″ x 96″ 51 11.81″ SSDC .250″ 30″
MINSTER E2-300 300 48″ x 36″ 60 10″ SSDC .330″ 26″
MINSTER E2-200 200 42″ x 60″ 60 6″ SSDC .209″ 12″
MINSTER PH2-160 160 33″ x 63″ 150 4″ SSDC .250″ 12″
MINSTER P2-100 100 31″ x 39″ 150 3″ SSDC .250″ 14″
MINSTER P2-100 100 31″ x 39″ 150 4″ SSDC .187″ 14″
MINSTER P2-45 45 38″ x 25″ 400 2.5″ SSDC .125″ 11″

 

STAMP/MANUAL FEED
Ton Bed Stroke Type
Aida NC2-250 275 36″ x 106″ 11″ Gap
Aida NC2-16 176 23″ x 81″ 5″ Gap
Stamptec OCP-110 110 45″ x 27″ 7″ Gap
Greenard-40 40 15″ x 16″ 8″ Gap