Significant Cost Savings with In-Die Automation
So many times an assembly or part gets quoted with secondary operations adding to the cost of a job. These can be avoided utilizing in-die processes developed for our customers at Ultra Tool and Manufacturing.

Three Proven Solutions
Ultra Tool has successfully run dies with advanced in-die assembly, in-die measurement and in-die welding processes. Our case studies prove that we not only believe in the latest in-die technology, we prove it through detailing a job every step of the way. We've put together case studies that detail quantities, material, press speeds, etc and above all, cost savings.
Each process has significant advantages.

  
 
In-Die Assembly: The advantages are: a reduction in secondary operations, reduced labor costs, and lower costs to maintain the die throughout the life of the part. <Download PDF for print >

In-Die Measurement: Zero-defect production with machine part tolerance. The use of sensor technology engineered in the die maintains very tight tolerances, measures variations in the die, allows for dimensional flexibility and adjusts critical features in real time. <Download PDF for print >

In-Die Welding: In-die verification ejects bad welds before reaching its destination. And, lowered labor costs will benefit your bottom line. Advanced weld monitoring equipment works to complete the job on time and with better quality. <Download PDF for print >
  
   
 

For more information
Along with the details here, we have videos that show each die running in the press. We would be happy to show them to you by request. In addition, you are invited to visit our facility and production plants. Call Dan Schneider, Business Development at 262-703-0455.

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